PROVEN PREDICTIVE MAINTENANCE FOR INDUSTRIAL MACHINERY
Our predictive maintenance solutions drive real results of improved availability, extended asset life and reduced downtime. We help mining and industrial operators optimise their maintenance strategies and save cash so they can focus on their core business.
ONYX InSight’s technology has evolved out of the challenging wind turbine application where it’s always slow speed and variable load. All failures must be predicted well in advance and without false positives.
Leverage this proven solution for your mining and industrial equipment that present similar challenges to the vibration analyst.
Slow rotating, variable speed, variable load – these large bearings can be tough to monitor and traditional approaches generally provide no result. ONYX InSight’s hardware agnostic monitoring platform – fleetMONITOR allows the best technology and solution to be applied for these critical bearings. Vibration, ultrasonic and temperature can be deployed together with customised data triggering and advanced signal processing techniques. The end result – real results.
The conveyor system is common to handling and processing plants, port facilities and power stations. Mechanical breakdown can be extremely disruptive to the operations. Regular failures can be expected in large operations, due to the shear quantity of rolling element bearings, as well as operating conditions. Route based vibration monitoring is common, but falling out of failure, due to high labour costs, piecemeal trends, and often challenging access requirements. ecoCMS is online, solves these issues and compared to older technology is affordable with respect to capital outlay.
Draglines often ineffectively monitored with route based vibration, are intermittent machines with variable speed and variable direction. ONYX InSight’s approach is online with customised data triggering and processing, to ensure we are analysing data packets that are actually useful. This makes all the difference to the vibration analyst. We can support ‘fixing’ an existing sensor installation that is not effective and bringing it online or install the affordable ecoCMS, where each vibration sensor is triaxial and includes temperature measurement.