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PROVEN PREDICTIVE MAINTENANCE FOR INDUSTRIAL MACHINERY

Our predictive maintenance solutions drive real results of improved availability, extended asset life and reduced downtime. We help mining and industrial operators optimise their maintenance strategies and save cash so they can focus on their core business.

ONYX InSight’s technology has evolved out of the challenging wind turbine application where it’s always slow speed and variable load.  All failures must be predicted well in advance and without false positives.

Leverage this proven solution for your mining and industrial equipment that present similar challenges to the vibration analyst.

Innovative CMS

ecoCMS is a high performance, smart condition monitoring solution for industrial machinery. Developed based on many years of experience in condition monitoring and diagnostics, ecoCMS delivers high value for your business and is proven to reduce O&M costs.

Predictive Analytics Software

fleetMONITOR is a unique hardware-independent, cloud-based software platform for condition monitoring, multi-channel data handling and predictive analytics. fleetMONITOR doesn’t replace the digital investments you’ve already made, we boost the speed at which you convert your data into real cost savings.

Inspection & Service App

fieldPRO is a mobile, cloud-based inspection and service tool that maximises the safety and efficiency of turbine and equipment inspections. With ONYX’s engineering expertise built-in, it makes the transition from pen and paper to digital recording easy, opening the door to a fully digitalised O&M approach.

Predictive Analytics Software

fleetMONITOR is a unique hardware-independent, cloud-based software platform for condition monitoring, multi-channel data handling and predictive analytics. fleetMONITOR doesn’t replace the digital investments you’ve already made, we boost the speed at which you convert your data into real cost savings.

Innovative CMS

ecoCMS is a high performance, smart condition monitoring solution for industrial machinery. Developed based on many years of experience in condition monitoring and diagnostics, ecoCMS delivers high value for your business and is proven to reduce O&M costs.

Inspection & Service App

fieldPRO is a mobile, cloud-based inspection and service tool that maximises the safety and efficiency of turbine and equipment inspections. With ONYX’s engineering expertise built-in, it makes the transition from pen and paper to digital recording easy, opening the door to a fully digitalised O&M approach.

PREVENTATIVE VS PREDICTIVE MAINTENANCE

One unplanned machine outage can bring an entire processing plant to its knees. Be better equipped with the knowledge of when your critical plant components are likely to fail.

Don’t replace parts before you need to with an in-depth condition report by ONYX. Don’t wait for failure, rather watch them progress over 6-12 months and replace on a planned shut.

PROVEN ENGINEERING AND ANALYTICS

ONYX InSight have a proven solution, proven track record of customer success and a staffing of industry respected engineers.

Active on the educational side of the industry also – the ONYX team are regularly engaged with the industry through organisation membership, training and sharing symposiums and industry events. We provide a mix of practical hands on engineers through to PhD qualified analytics experts.

HOLISTIC VIEW OF YOUR OPERATIONS

With the ability to pull in machine health data, oil condition and SCADA from all critical machines in the operation, ONYX provides insights at various levels of access and information.

The reliability engineer would have the detailed reports, raw data and interfaces with ONYX engineers to on the analysis and practical findings. The site manager can view overall site statistics, would have the ability to make informed planning and budget decisions, a corporate reliability leader could access the platform and see high level asset health.

ALL DATA IN ONE PLACE

Critical rotating plant – platform agnostic, sensor agnostic, SCADA, vibration and oil data in one place, processed by an accountable and proven engineering team.  Connect multiple vendors vibration systems to the one platform, fleetMONITOR or install ONYX ecoCMS to upgrade, phase out or add sensors where you have no coverage.

APPLICATION EXAMPLES

Slow rotating, variable speed, variable load – these large bearings can be tough to monitor and traditional approaches generally provide no result. ONYX InSight’s hardware agnostic monitoring platform – fleetMONITOR allows the best technology and solution to be applied for these critical bearings. Vibration, ultrasonic and temperature can be deployed together with customised data triggering and advanced signal processing techniques.  The end result – real results.

The conveyor system is common to handling and processing plants, port facilities and power stations.  Mechanical breakdown can be extremely disruptive to the operations. Regular failures can be expected in large operations, due to the shear quantity of rolling element bearings, as well as operating conditions. Route based vibration monitoring is common, but falling out of failure, due to high labour costs, piecemeal trends, and often challenging access requirements. ecoCMS is online, solves these issues and compared to older technology is affordable with respect to capital outlay.

Draglines often ineffectively monitored with route based vibration, are intermittent machines with variable speed and variable direction. ONYX InSight’s approach is online with customised data triggering and processing, to ensure we are analysing data packets that are actually useful. This makes all the difference to the vibration analyst.  We can support ‘fixing’ an existing sensor installation that is not effective and bringing it online or install the affordable ecoCMS, where each vibration sensor is triaxial and includes temperature measurement.

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