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Affordable and effective CMS

Onyx InSight Internet of THings

Affordable CMS based on
Internet of Things (IoT)

Onyx InSight Interface

Monitoring services with
minimal upfront cost

Onyx Insight - Flexible cloud-based software platform

Flexible cloud-based
software platform

The Predictive Maintenance Cycle

The predictive maintenance cycle is a continuous feedback loop that enables you to understand what goes wrong, when and where – then act on that analysis to refine maintenance programs, maximise long-term performance and minimise OPEX costs.

ONYX InSight supports you at every stage of the cycle. We collect, monitor and analyse your data in real time, which enables us to predict faults and make tailored maintenance recommendations. We then inspect your machinery at all life-cycle stages to inform improvements to asset management, quality assurance and problem resolution.

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Welcome to ecoCMS

ecoCMS is an innovative wind turbine condition monitoring system from ONYX InSight. Drawing on years of experience in wind turbine drivetrain design, engineering and condition monitoring, ONYX has combined cloud-based software technology with affordable hardware to create an enabling solution for Predictive Maintenance.

Seamless integration with Fleet Monitor software

Fleet Monitor is a unique hardware-independent software platform for condition monitoring and predictive maintenance.

ecoCMS data is analysed and accessed through the Fleet Monitor web application – Fleet Monitor modules range from dashboard views for top level alarms and trends, through to detailed vibration analysis tools for the expert analyst.

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World class monitoring services

ONYX InSight continuously analyses vibration and SCADA data from many gigawatts of assets worldwide. We provide routine condition monitoring services for a large number of global operators and utilities from our Monitoring Centres around the world using Fleet Monitor software.

Typical monitoring services include:

  • Routine vibration and SCADA analysis
  • Exception reporting
  • Regular support including expert interpretation and recommendations
  • Troubleshooting and failure root cause investigation

Hardware-independent solution for monitoring third-party CMS

It is common for wind farm owners and operators to run a diverse portfolio of wind farms with many different turbine types and CMS vendors. Fleet Monitor software takes data from these systems alongside data from ecoCMS and provides a single scalable platform for consistent analysis and reporting. Hardware independence means you do not need a large team of monitoring engineers handling multiple pieces of software – delivering a significant cost and time saving.

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Your journey to self-monitoring

If you are currently looking to outsource condition monitoring due to lack of expertise and appropriate tools, but would like to bring it in-house in the future then ONYX can help. Our easy to use Fleet Monitor software combined with knowledge transfer programs and tailored training mean you can begin the journey to self-monitoring with ease. All the while knowing that our skilled engineers will be available as second-line support to ensure a seamless transition.

Fault detection using ecoCMS and Fleet Monitor Software

Case Studies

ecoCMS track record and examples from the field

ecoCMS has a track record of installations and fault detection on many major turbine types – including GE 1.5 MW, Vestas V80 2 MW, Siemens 2.3MW

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Vestas V80 2 MW

siemens

Siemens 2.3MW

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GE 1.5 MW

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ecoCMS vibration analysis

ecoCMS vibration analysis

Vibration analysis showing a main bearing fault (blue) and a healthy main bearing from a neighbouring turbine (green)

ONYX inspection

ONYX inspection

Main bearing damage confirmed
by ONYX inspection

Planet Bearing

ONYX Inspection

ONYX Inspection

Planet bearing inner race damage confirmed
by ONYX InSight inspection

ecoCMS vibration analysis

Vibration analysis showing a planet bearing fault detected using data from a high-price factory installed CMS (top) and using ecoCMS (bottom)

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